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In an era of rapid technological advancement, the scientific research and industrial sectors are imposing increasingly stringent requirements on material grinding technology. Precision, efficiency, and low-noise grinding equipment have become crucial pillars driving innovation. A high-performance planetary ball mill integrated with multiple patented technologies has emerged at the right moment. With its exceptional grinding capabilities, wide application adaptability, and user-centric design philosophy, it is delivering breakthrough sample preparation solutions to numerous industries such as pharmaceuticals, food, geology, metallurgy, and lithium batteries, serving as an indispensable tool for research institutions, universities, and corporate laboratories.
The core advantage of this planetary ball mill lies in its versatile application adaptability, capable of easily meeting the processing needs of materials with diverse characteristics. Whether it is flexible samples in the food and pharmaceutical fields such as pearls and ginseng, high-hardness materials in the metallurgical and geological industries like coke and ores, chemical materials including fibers and polymers, or environmental testing samples such as soil and sludge, efficient grinding can be achieved. It is suitable for samples with various properties including medium-low hardness, hard, brittle, fibrous, and viscous, with a final particle size as fine as less than 100 nanometers, providing a more accurate sample foundation for material research.
In terms of technical design, the equipment integrates a number of innovative achievements, demonstrating industry-leading R&D strength. Adopting a special treatment process where the planetary main disk gear is immersed in lubricating oil, combined with a fully enclosed oil seal patented technology, it has successfully controlled the operating noise below 60 decibels (within 3 meters), completely addressing the pain point of high noise in traditional grinding equipment and creating a more comfortable and safe working environment for laboratories. Meanwhile, the equipment is equipped with PLC frequency conversion control technology, realizing adjustable main disk rotation speed of 5-400r/min and ball mill tank rotation speed of 10-800r/min, with a precisely controlled transmission ratio of 1:2. Through the synergistic effect of impact force, shear force, and friction force, it ensures efficient and uniform grinding process.
In structural design, the equipment fully considers practicality and flexibility. Adopting a vertical planetary placement method, it can accommodate 2 or 4 ball mill tanks simultaneously, supporting synchronous processing of 4 types of samples, which greatly improves experimental efficiency. A variety of material options are available for ball mill tanks and grinding media, including more than ten materials such as stainless steel (304/316), agate, zirconia, corundum, tungsten carbide, and polytetrafluoroethylene (PTFE). This meets the grinding needs of different samples, avoids cross-contamination, and ensures the accuracy of experimental data. In addition, the equipment supports both dry and wet grinding methods, and can be optionally equipped with a low-temperature cooling system and an inert gas protection device, adapting to special experimental scenarios such as vacuum grinding and pressure grinding, providing reliable guarantee for the grinding of heat-sensitive and oxidizable materials.
In terms of operational convenience and safety, the equipment also performs excellently. Equipped with an intelligent control panel, it supports setting of continuous operation time and pause time ranging from 00:01:00 to 99:59:59, and has program memory and power-off memory functions to ensure the continuity and stability of the experimental process. The equipment body is made of thickened steel plates with internal and external plastic spraying treatment, featuring multiple advantages such as vibration resistance, stability, and sound insulation. With a protection level of IP60, combined with an emergency stop button and a safety design that automatically stops operation when the cover is opened, it fully guarantees the safety of operators. Its flexible power adaptation capability supports various power ports such as national standard, European standard, American standard, and British standard, meeting the usage needs in different regions.
The grinding principle of this planetary ball mill is highly scientific. Through the special geometric structure and movement mode of the grinding carrier, high-frequency and high-intensity collision, shear, and friction are generated between the grinding media and the samples, realizing rapid refinement of materials. Its unique movement modes include pulsation, falling, circulation and other forms of action. Among them, circulation and sliding movements become the core power for ultra-fine grinding, ensuring uniform sample grinding and consistent particle size, significantly improving the reliability and repeatability of experimental results. Meanwhile, the equipment supports the selection of various carrier volumes ranging from 50ml to 1000ml, with the maximum loading capacity and ball loading capacity per tank reaching 330ml, and the minimum processing capacity of 1000ml per tank, meeting the needs of different experimental scales.
In terms of environmental protection and sustainability, the equipment also shows remarkable performance. The low-power 750W design achieves energy consumption optimization, reduces experimental costs, and extends the service life of the equipment. Ball mill tanks and grinding media of various materials can be reused, reducing consumable waste and conforming to the development concept of green scientific research. In addition, the multi-flux function equipped with the equipment can support flexible configuration of 4-8 fluxes, with a flux volume ranging from 50ml to 100ml, providing an efficient solution for high-throughput experiments and further improving the progress efficiency of scientific research work.
Currently, this high-performance planetary ball mill has been widely applied in scientific research and production practices in multiple fields. In the pharmaceutical field, it provides precise sample grinding support for drug R&D; in the lithium battery and electronics industry, it assists in nano-scale dispersion and alloying of new materials; in the geological and metallurgical field, it efficiently completes the crushing and analysis preparation of ore samples; in the environmental protection field, it provides reliable sample processing guarantee for the detection of pollutants such as soil and sludge. Its stable performance, precise grinding effect, and wide application scenarios have won high recognition and praise from the market.
In the future, with the continuous progress of scientific research technology, this planetary ball mill will continue to undergo technological iteration and functional upgrading, constantly expanding the application boundaries and optimizing user experience. The R&D team will focus on user needs, conduct in-depth exploration in low-temperature grinding, intelligent control, multi-functional integration and other aspects, and provide more targeted grinding solutions for more industries. It is believed that with the assistance of this high-performance equipment, more scientific research achievements will be accelerated to land, injecting strong momentum into industrial upgrading and social development, and writing a new chapter in the innovative development of laboratory grinding technology.
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